Simple and inexpensive 3D modelling solutions.
Simple and inexpensive 3D modelling solutions.
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Products for Modela MDX-40A Milling Machine
The Roland MDX-40A is a desktop Subtractive Rapid Prototyping (SRP) system that offers product designers major value. At less than half the cost of most additive systems, the MDX-40A produces prototypes out of a wide variety of non-proprietary materials with greater precision and better surface finish. The MDX-40A’s compact design makes it a perfect fit for any office or classroom.
SRP technology creates the most accurate prototypes for complex snap-fits and functional prototypes for testing and to prove part manufacturability. The MDX-40A handles a wide variety of materials and generates a perfect smooth surface finish.
- Bundled 4-axis SRP Player CAM software makes it easy to go from CAD model to physical prototype
- Large 305 (X) x 305 (Y) x 105 (Z) mm maximum work volume without rotary axis
- Optional rotary axis supports materials up to 270mm long by 120mm in diameter
- Virtual control panel makes origin setting simple
- Real-time cutting and spindle speed override capability
- Bundled Roland ClickMill™ software
- High speed 15,000 rpm spindle for creating detailed features with precision tools
- G-Code compatibility
- Emergency stop switch and machine cover for clean, quiet and safe work environment
SRP® (Subtractive Rapid Prototyping) - starting with a solid object and removing unwanted material - has several advantages over traditional additive rapid prototyping. SRP® devices cost significantly less while producing prototypes out of a wider variety of non-proprietary materials with greater precision and better surface finish.
SRP® Systems - Todd Grimm, the man who wrote the book on rapid prototyping for the Society of Manufacturing Engineers, found that Roland SRP® devices produce prototypes faster, better and cheaper than most additive RP systems. Download the Choosing the Right RP System Brochure (PDF Format - 1.9 MB)
Like all Roland SRP devices, the MDX-40A can mill a wide range of low cost, non-proprietary materials including ABS, delrin, nylon, and tooling board. This lets engineers create functional prototypes to test how well products will actually work. Handled by market focus groups, these prototypes must perform like the final manufactured product and survive a barrage of physical tests, including thermal and structural trials. For example, toothbrush prototypes undergo in-vivo testing for hand fit, brush reach and handle deflection.
4th Rotary Axis (Optional)
With the ZCL-40A optional rotary axis, the MDX-40A performs unattended four-sided milling at increments of one degree. When one side is completed, the part is automatically rotated until all sides have been milled. This saves time and lets you continue on with your design work while your prototypes are being created.
The ZCL-40A optional rotary axis unit supports materials up to 270mm long by 120mm in diameter (10.6” long by 4.7” in diameter), twice the capacity of Roland’s previous model and large enough to mill a 500ml (16.9oz.) PET bottle.
Optional Extraction Unit
BOFA’s DustPRO Universal (Milling) extraction unit has been developed to work with the Roland MDX-40A bench top milling machine. The unit’s high efficiency two stage filtration system effectively removes dust particles generated in production so that the environment remains clean. The compact design enables the unit to be easily located it conveniently doubles as a space saving stand for the milling machines.
The MDX-40A’s hi-precision spindle decreases vibration within the unit and produces extremely accurate models. It achieves resolutions up to 0.01 mm/step (0.00039 in./step) per step and creates the most accurate prototypes for complex snap-fits. With ISO15448 standard collets, the MDX-40A also generates a smooth surface finish that requires little to no post finishing work. (Close up picture of milled model).
Roland SRP devices typically create parts faster than a 3D printer. According to Todd Grimm’s independent study of RP systems, the SRP process saves time by producing parts that are smooth and precise right off the machine. Additive systems, on the other hand, typically require time-consuming post finishing processes.
SRP Player CAM Software
The MDX-40A is packaged with Roland SRP Player CAM software, ideal for rapid prototyping and custom rapid manufacturing applications. SRP Player was created specifically for designers and engineers to make SRP prototype parts quickly and easily in five easy steps using an easy to follow, intuitive workflow. SRP Player accepts a wide range of file formats including industry standard .stl. As a result, it produces superior parts with smooth surfaces and accurate, tight-fit precision.
Bundled ClickMill software enables direct control of the MDX-40A for surfacing, drilling holes, cutting pockets and other finishing processes, all without accessing CAD or CAM software.
Support for G-Code programming gives the MDX-40A compatibility with popular software programs including Mastercam, EdgeCAM, SurfCAM, GibbsCAM and more.
Optional Contact Scanning Unit
The optional ZSC-1 adds the power of reverse engineering to the MDX-40A. Using Roland Active Piezo Sensor technology, the MDX-40A transforms into a powerful and accurate tool for digitizing an existing part or mold for your CAD software. This technology gives the MDX-40A the ability to scan a wide variety of objects including soft objects like modeling clay. It can even scan glass or acrylic objects without making a scratch. The ZSC-1 includes scanning software – or for more advanced reverse engineering projects you can add a copy of PixForm Pro 2 reverse engineering software.
Perfect Office Fit
The MDX-40A is a compact desktop mill that fits nicely in any office. It comes with an emergency stop switch that shuts down the machine at the push of a button. An optional safety cover makes the cutting mechanism inaccessible during operation and keeps dust out of the surrounding environment.
Roland's international ISO certification is your quality assurance. Like all Roland products, the MDX-40A was designed and manufactured at a state-of-the-art, ISO-certified facility. Roland builds all products at its advanced Digital Factory one at a time by a single assembler – just like a Rolls Royce. Attention to detail is given the highest priority.
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MODEL MDX-40A Acceptable materials Resins such as chemical wood and modeling wax (metal not supported) X, Y, and Z strokes 305 (X) x 305 (Y) x 105 (Z) mm (12 (X) x 12 (Y) x 4-1/8 (Z) in.) Distance from spindle tip to table Maximum 123 mm (4-13/16 in.) Table size 305 (W) x 305 (D) mm (12 (W) x 12 (D) in.) Loadable workpiece weight 4 kg (8.8 lb) XYZ-axis motor Stepping motor Feed rate XY-axis: 0.1 to 50 mm/sec. (0.0039 to 1.9 in./s),
Z-axis: 0.1 to 30 mm/sec. (0.0039 to 1.1 in./s)
Software resolution NC-code: 0.001mm/step (0.000039 in./step),
RML-1: 0.01 mm/step (0.00039 in./step)(RML-1)
Mechanical resolution 0.002 mm/step (0.00008 in./step)(Micro-step) Spindle motor Brushless DC motor, Maximum 100 W Spindle rotation 4500 to 15000 rpm Tool chuck Collet Interface USB (compliant with Universal Serial Bus Specification Revision 1.1) Power supply Voltage and frequency AC100 to 240 +/-10%, 50/60 Hz Required power capacity 2.1 A Power consumption Approx. 210W Acoustic noise level No-load operation: 56 dB (A) or less, Standby: 42 dB (A) or less Dimensions 669 (W) x 760 (D) x 554 (H) mm [26-3/8 (W) x 29-15/16 (D) x 21-13/16 (H) in.] Weight 65 kg (143.3 lb) Operation temperature 5 to 40°C (41 to 104°F) Operation humidity 35 to 80% (no condensation) Included items Power cord, power plug adapter, USB cable, collet, Z0 sensor, hexagonal wrench, hexagonal screw drivers, spanners, Roland